DIECUT FABRICATION

Die cutting is a fabrication process which employs specialized machines and machine tools to convert stock material by cutting, forming, and shearing it into custom shapes and designs.

Process and Application

Machines and Capabilities

The stages of a die cutting process are feeding, cutting, and stripping, which is common to all die cutting methods.

CARDBOARD / CARTON

Laser die-cutting machine

Is the process of using a laser-cutting system to cut and force material into custom shapes and sizes.

Dieline etched to dieboard

A dieline is a vector file (usually created using Adobe Illustrator) that is used to create a unique die for your project.

Place the cutting rule

Steel rule die cutting is a type of die cutting that manipulates the stock material by pressing a sharp steel rule (“knife”) down into the material against a flat surface

Rubbering of the die

Rubber die-cutting is exceptionally cost-effective and versatile for shaping, cutting, and creating products and components.

Finished Good

process

DIE CUTTING PROCESS AND APPLICATION

PEGHOLE

Laser die-cutting machine

Is the process of using a laser-cutting system to cut and force material into custom shapes and sizes.

Dieline etched to dieboard

A dieline is a vector file (usually created using Adobe Illustrator) that is used to create a unique die for your project.

Place the cutting rule

Steel rule die cutting is a type of die cutting that manipulates the stock material by pressing a sharp steel rule (“knife”) down into the material against a flat surface

Rubbering of the die

Rubber die-cutting is exceptionally cost-effective and versatile for shaping, cutting, and creating products and components.

Finished Good

VACUUM FORMED TRAY / BLISTER TRAY

Laser die-cutting machine

Dieline etched to dieboard and place the cutting rule

Rubbering of the die

Finished Good

CUP LID

Laser die-cutting machine

Dieline etched to dieboard and place the cutting rule

Finished Good

OTHER APPLICATIONS

Danpla

Foam

Plastic Sheets

Stickers / Textiles / Leather Goods

Capabilities

MACHINES AND CAPABILITIES

LASER BOARD CUTTING MACHINE

Operated by CNC, are driven by a 3-axis table. They come in two types: flat cutters, which laser cut flat sheets of material, and rotary cutters, which laser cut material from a web.

STEEL RULE CNC BENDING MACHINE

Cut single or multiple sheets in batches. Steel rule blade dies are sharpened and thin, embedded in rubber, and mounted on a solid wood block.

MANUAL GRINDER TOOL FOR SEAMLESS BLADE CONNECTION

23.0 - 50.0mm Height

2PT (0.71mm) and 3PT (1.05mm) Thickness

PNEUMATIC LIPPING MACHINE

23.0 - 50.0mm Height

2PT (0.71mm) and 3PT (1.05mm) Thickness

STEEL RULE CNC PERFORATION MACHINE

23.0 - 50.0mm Height

2PT (0.71mm) and 3PT (1.05mm) Thickness

TIG/MIG STEEL WELDING MACHINE

Steel blade welding

MIG uses a wire welding electrode that constantly moves through the welding machine on a spool to generate heat. TIG uses a tungsten electrode that produces an electric arc between the torch and the materials.